Plastic Mold Polishing Process
1. Fine polishing
Diamond grinding paste is mainly used for fine polishing. If using a polishing cloth wheel to mix diamond grinding powder or paste for grinding, the usual grinding sequence is 9 μ m(#1800)~ 6 μ m(#3000)~3 μ m(#8000)。 nine μ M's diamond grinding paste and polishing cloth wheel can be used to remove hairlike grinding marks left by # 1200 and # 1500 sandpaper. Then polish with adhesive felt and diamond grinding paste in the order of 1 μ m(#14000)~ 1/2 μ m(#60000)~1/4 μ m(#100000)。 The accuracy requirement is 1 μ Above m (including 1 μ m) The polishing process can be carried out in a clean polishing room in the mold processing workshop. For more precise polishing, an absolutely clean space is necessary. Dust, smoke, dandruff, and saliva can all scrap high-precision polished surfaces obtained after hours of work.
2. Rough throwing
After milling, electrical discharge, grinding, and other processes, the surface can be polished using a rotary surface polishing machine or ultrasonic grinding machine with a rotational speed of 35000-40000 rpm. Common methods include using diameter Φ Remove the white spark layer from the 3mm, WA # 400 wheel. Then there is manual oilstone grinding, and the strip-shaped oilstone is added with kerosene as a lubricant or coolant. The general usage order is # 180~# 240~# 320~# 400~# 600~# 800~# 1000. Many mold manufacturers choose to start with # 400 to save time.
3. Semi precision polishing
Semi-fine polishing mainly uses abrasive paper and kerosene. The number of sandpaper is sequentially: # 400~# 600~# 800~# 1000~# 1200~# 1500. In fact, # 1500 abrasive paper is only suitable for hardened mold steel (above 52HRC), not for pre hardened steel, as this may cause burns to the surface of pre hardened steel parts.
4. Fine polishing
With grinding paste for fine polishing, 8000010000 will reach the mirror surface.
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